Craftsman Table Saw With Router Extension – Unlock Precision Joinery

Are you tired of constantly shuffling between your table saw and a separate router table, wasting valuable time and floor space in your workshop? Many woodworkers, from DIY enthusiasts to aspiring furniture makers, face this common challenge.

Achieving perfectly consistent dados, rabbets, or decorative edges often feels like a juggling act when using standalone tools. But what if you could streamline your workflow, boost your precision, and expand your project capabilities all from one central station?

This comprehensive guide will show you how a craftsman table saw with router extension can revolutionize your woodworking process. We’ll dive deep into setting up, mastering techniques, troubleshooting common issues, and maintaining this powerful integrated tool.

Get ready to unlock new levels of efficiency and craftsmanship in your projects. Let’s build something great together!

What is a Craftsman Table Saw with Router Extension and Why You Need One?

A craftsman table saw with router extension is a clever integration that brings the precision of a router table directly to your table saw. Instead of buying and housing two separate, bulky tools, you get a single, versatile workstation.

This setup typically involves a cast iron or steel extension wing on your table saw, specifically designed to mount a router. This creates a dedicated router table surface, allowing you to use your table saw’s fence for accurate router cuts.

The Integrated Workshop Advantage

The primary benefits of a craftsman table saw with router extension are clear: space-saving and enhanced workflow. For smaller workshops, combining tools is a game-changer.

• It frees up precious floor space.
• You can move seamlessly between sawing and routing tasks.
• It leverages your existing table saw fence for router operations, ensuring consistent alignment.
• This integration offers a more stable and robust platform for routing than many standalone benchtop router tables.

Key Components Explained

Understanding the parts helps you get the most out of your setup.

• Router Plate: This is a flat, sturdy plate that your router mounts to. It sits flush with the extension wing surface.
• Extension Wing: The dedicated surface on your table saw where the router plate is inserted. It often matches the material of your main table saw top.
• Router Lift (Optional but Recommended): A mechanism that allows you to adjust the router bit height precisely from above the table, without fumbling underneath.
• Table Saw Fence: Your existing table saw fence becomes the primary reference for routing operations, ensuring straight and consistent cuts.

This synergy makes intricate tasks like cutting perfect dadoes or elegant edge profiles much more manageable and accurate.

Setting Up Your Craftsman Table Saw Router Extension for Success

Proper setup is crucial for both safety and precision. This section will guide you on how to craftsman table saw with router extension effectively.

Installation Basics

First, ensure your table saw is unplugged. Safety always comes first!

1. Remove Existing Extension: If your table saw has a standard stamped steel extension wing, you’ll need to remove it.
2. Mount the New Wing: Attach the router extension wing to your table saw. Ensure all bolts are tightened securely. The surface should be perfectly flush with your main table saw top.
3. Level the Router Plate: Install the router plate into the opening in the extension wing. Use the leveling screws provided to ensure the plate is perfectly flush with the tabletop. A straightedge is your best friend here.

This initial alignment dictates the accuracy of all your future router cuts.

Router Mounting and Alignment

Mounting your router correctly is essential for stability and safety.

• Attach Router to Plate: Most router plates come pre-drilled for common router models. Bolt your router securely to the underside of the plate.
• Bit Centering: While not always critical for edge work, if you plan on using the fence for dadoes, ensure your router bit is centered to the fence line when setting up.
• Fence Alignment: Your table saw fence is now your router fence. Always ensure it’s square to the table surface and parallel to the miter slot. Use a combination square to verify.

Take your time with these steps. A few extra minutes here will save you hours of frustration later.

Essential Accessories for Your Router Extension

Enhance your experience with these useful additions.

• Featherboards: These are indispensable for keeping your workpiece tight against the fence and table, preventing kickback and ensuring consistent pressure.
• Push Blocks/Sticks: Always use these to safely feed workpieces past the router bit, keeping your hands away from the spinning cutter.
• Dust Collection: Routing generates a lot of fine dust. A good dust collection setup is vital for air quality and visibility. Many router fences have built-in dust ports.
• Router Bit Set: Invest in a quality set of carbide-tipped bits. They stay sharp longer and provide cleaner cuts.

These craftsman table saw with router extension tips will make your setup safer and more efficient.

Mastering Precision Routing on Your Table Saw

With your setup complete, it’s time to learn the craftsman table saw with router extension best practices for making accurate cuts.

Bit Selection and Speed Control

Choosing the right bit and setting the correct speed are fundamental.

• Bit Type: Straight bits for dados and rabbets, flush trim bits for pattern routing, and various profile bits for decorative edges.
• Bit Diameter: Larger diameter bits should generally be run at slower RPMs to prevent overheating and burning.
• Router Speed: Consult your router’s manual for recommended speeds for different bit sizes and wood types. Hardwoods often require slower speeds than softwoods.

Running a bit too fast can cause burning and premature wear, while too slow might lead to tear-out.

Fence and Featherboard Techniques

Your table saw fence is a powerful asset for routing.

• Fence Setup: For most edge routing, the fence should be aligned so that only the cutting edge of the bit makes contact. For dados or rabbets, the fence dictates the width of the cut.
• Featherboard Placement: Use two featherboards – one on the tabletop to hold the workpiece down, and one on the fence to keep it tight against the fence.
• Clamping the Fence: Ensure your table saw fence is securely locked in place before every cut. Double-check its position with a measuring tape.

Consistent pressure against the fence and table is key to smooth, accurate results.

Common Router Cuts: Dados, Rabbets, and Profiles

Your integrated setup excels at these common operations.

• Dados: These are grooves cut across the grain. Set your fence to the desired dado width and make passes. For wider dados, use a straight bit and multiple passes, adjusting the fence slightly between each.
• Rabbets: These are grooves cut along the edge or end of a board. Use a rabbeting bit or a straight bit with the fence set to expose the desired amount of the bit.
• Profiles/Edge Treatments: Use decorative bits (e.g., roundover, chamfer, ogee) to add profiles to edges. Always make these cuts in multiple shallow passes, especially on hardwoods, to prevent burning and tear-out.

Always practice on scrap wood before routing your project pieces.

Troubleshooting Common Problems with Your Craftsman Table Saw Router Extension

Even experienced woodworkers encounter issues. Knowing how to address common problems with craftsman table saw with router extension will save you time and frustration.

Dealing with Router Burn and Tear-out

These are common frustrations, but usually avoidable.

• Router Burn: Often caused by feeding too slowly, a dull bit, or excessive bit speed.
  • Increase feed rate slightly.
  • Change to a sharp bit.
  • Reduce router RPM.
  • Make cuts in multiple, shallower passes.
• Tear-out: Occurs when wood fibers are ripped rather than cleanly cut.
  • Use a backing board behind your workpiece, especially on cross-grain cuts.
  • Ensure bits are sharp.
  • Take very shallow passes.
  • Use climb cuts for the first pass (with extreme caution and only on specific machines/setups).

Sharp bits are your first line of defense against both burn and tear-out.

Noise and Vibration Issues

Excessive noise or vibration can indicate a problem.

• Loose Router: Check that your router is securely mounted to the router plate.
• Unbalanced Bit: Ensure the router bit is clean and free of resin buildup. A bent shank or damaged bit can cause vibration. Replace damaged bits immediately.
• Loose Plate: Verify the router plate is firmly seated and its leveling screws are tight.
• Table Saw Stability: Ensure your entire table saw is stable and not rocking.

Never ignore unusual noises or vibrations; they can be a precursor to a dangerous failure.

Fence Alignment Challenges

A misaligned fence leads to inaccurate cuts.

• Check Squareness: Regularly check that your table saw fence is square to the table surface and parallel to the miter slot.
• Fence Flex: Some table saw fences, especially on lighter models, can flex under pressure. Use featherboards to maintain consistent contact.
• Measuring: Don’t rely solely on the fence scale. Use a rule or digital caliper to measure from the fence to the router bit for precise settings.

A slight misalignment can ruin a project, so always double-check your fence.

Sustainable Care and Maintenance for Your Craftsman Table Saw Router Extension

Proper maintenance ensures longevity, performance, and safety. This craftsman table saw with router extension care guide will help.

Regular Cleaning Routines

Keeping your workstation clean is vital.

• After Each Use: Vacuum up dust and chips from the table surface, router plate, and around the router motor.
• Bit Cleaning: Remove resin buildup from router bits using a specialized bit cleaner or oven cleaner. This keeps them sharp and prevents burning.
• Table Surface: Wipe down the cast iron or steel extension wing with a dry cloth. Apply a thin coat of paste wax or a rust preventative to prevent corrosion.

A clean tool is a happy, efficient tool.

Blade and Bit Sharpening

Sharp tools cut better and safer.

• Router Bits: While some bits can be professionally sharpened, for most hobbyists, replacing dull carbide-tipped bits is more cost-effective.
• Table Saw Blade: Your table saw blade should also be kept sharp. A dull blade causes strain on the motor and can lead to kickback.

Dull tools are dangerous and produce poor results. Replace or sharpen them promptly.

Eco-Friendly Dust Collection

Good dust management is critical for health and a clean shop.

• Integrated Dust Ports: Connect your shop vacuum or dust collector to any dust ports on your router fence or router plate.
• Air Filtration: Use an ambient air filter to capture fine dust particles that escape your primary collection system.
• Sustainable Practices: Consider using reusable dust bags or emptying your dust collector into compostable bags. For large volumes, ensure proper disposal of wood dust, as some species can be respiratory irritants. This contributes to a more sustainable craftsman table saw with router extension operation.

Investing in a good dust collection system is an investment in your health and your workshop’s longevity. This also makes your workshop more eco-friendly craftsman table saw with router extension friendly.

Safety First: Essential Practices for Integrated Workstations

Woodworking tools demand respect. When combining a table saw and a router, safety practices are doubly important.

Personal Protective Equipment (PPE)

Always gear up before you power up.

• Eye Protection: Safety glasses or a face shield are non-negotiable.
• Hearing Protection: Routers and table saws are loud. Earmuffs or earplugs protect your hearing.
• Dust Mask: A good quality dust mask or respirator protects your lungs from fine wood dust.

Never skip your PPE, no matter how small the task.

Power and Dust Management

Managing power and debris prevents accidents.

• Unplug When Changing: Always unplug the router when changing bits or making adjustments to prevent accidental starts.
• Secure Cords: Keep power cords clear of the work area and off the floor to prevent tripping hazards.
• Clear Work Area: Keep your workspace clean and free of clutter. A clear path around your table saw is essential.

A tidy shop is a safe shop.

Pre-Operation Checks

Before every cut, run through a quick checklist.

• Is the router bit securely tightened?
• Is the fence locked and square?
• Are featherboards properly positioned?
• Are push blocks within reach?
• Is your dust collection system active?
• Are you wearing all necessary PPE?

Making these checks a habit will prevent most accidents.

Frequently Asked Questions About Craftsman Table Saw Router Extensions

Can I add a router extension to any table saw?

While many table saws, especially contractor and cabinet saws, are compatible with router extension wings, it’s not universal. You need to check if your specific table saw model has pre-drilled holes or a compatible mounting system for an extension wing. Aftermarket options are available, but always verify compatibility first.

What kind of router bits should I use?

For most woodworking tasks on a router table, you’ll primarily use straight bits for dados and rabbets, flush trim bits for pattern work, and various profile bits (like roundover, chamfer, ogee) for decorative edges. Invest in good quality, carbide-tipped bits for durability and cleaner cuts. Always match the bit shank size (1/4″ or 1/2″) to your router’s collet.

How do I ensure accuracy when routing on my table saw?

Accuracy comes from careful setup and consistent technique. Always ensure your router plate is flush with the table, your fence is square and parallel, and your router bit is sharp. Use featherboards to maintain constant pressure against the fence and table, and always make test cuts on scrap material before routing your final workpiece.

Is it safe to use a router on a table saw?

Yes, it is safe when proper safety procedures are followed. The key is to treat the integrated setup with the same respect as two separate tools. Always use appropriate PPE (eye, ear, dust protection), use push blocks and featherboards, keep your hands clear of the spinning bit, and unplug the router when changing bits or making adjustments.

What’s the best way to clean my router extension?

After each use, vacuum up all dust and debris. Remove any resin buildup from your router bits using a specialized bit cleaner or oven cleaner. For the cast iron or steel surface of the extension wing, wipe it down with a dry cloth and apply a thin layer of paste wax or a rust preventative periodically to protect against corrosion and keep the surface slick for smooth workpiece movement.

Integrating a craftsman table saw with router extension into your workshop is a smart move that enhances versatility, saves space, and boosts your project precision. By understanding the setup, mastering the techniques, and committing to regular maintenance and safety, you’ll unlock a new realm of woodworking possibilities.

Don’t be afraid to experiment with different router bits and techniques on scrap wood. Practice makes perfect, and with this powerful combination tool, you’ll be producing professional-quality joinery and finishes in no time.

Stay safe, keep learning, and enjoy the satisfaction of crafting beautiful pieces with your integrated workstation!

• Author
• Recent Posts

Jim Boslice

Jim Boslice is a power tool enthusiast who tests, reviews, and shares practical guides to help DIYers and professionals choose the right tools for every project.

Latest posts by Jim Boslice (see all)

• Hercules Table Saw Vs Dewalt – Choosing Your Workshop Workhorse - December 23, 2025
• Table Saw 5 Cut Method – Master Precision & Safety For Perfect Cuts - December 23, 2025
• Table Saw Fence Micro Adjuster – Master Precision Rips & Boost - December 23, 2025