Festool Track Saw 55 Vs 60 – Which One Slices Through Your Project

Ever found yourself staring at two fantastic tools, wondering which one is truly right for your workshop? It’s a common dilemma, especially when investing in high-quality equipment like a Festool track saw. These precision cutting machines are game-changers for any woodworker, DIY builder, or furniture maker.

You’re probably here because you’re weighing your options, specifically between the celebrated Festool track saw 55 vs 60. Both are incredible tools, but they cater to slightly different needs and project types.

This comprehensive guide promises to clear up the confusion, break down the key differences, and help you make an informed decision. We’ll dive deep into their features, benefits, and ideal applications, ensuring you choose the track saw that will elevate your craftsmanship.

By the end of this article, you’ll understand which Festool track saw is your perfect partner for precision cuts, allowing you to tackle your next project with confidence and accuracy.

Understanding the Festool Track Saw Legacy

Festool has built a reputation for innovation and quality in the woodworking world. Their track saws are a prime example, revolutionizing how we achieve straight, splinter-free cuts on sheet goods and solid lumber.

Before we pit the Festool track saw 55 vs 60 directly against each other, let’s appreciate what makes these tools so revered.

The Precision Advantage of Track Saws

Traditional circular saws, while versatile, often struggle with long, straight cuts without a proper guide. Track saws, however, integrate a saw with a dedicated guide rail system. This combination ensures unparalleled accuracy.

You get perfectly straight lines every time, whether you’re breaking down full sheets of plywood or dimensioning solid timber.

Signature Festool Features

Both the TS 55 and TS 60 share core Festool philosophies:

• Integrated Dust Extraction: Festool’s dust ports are incredibly efficient, keeping your workspace cleaner and safer.
• Splinterguard: A small rubber strip on the guide rail prevents tear-out on your workpiece, ensuring clean edges.
• Precision Depth Adjustment: Easy and accurate control over your cutting depth.
• FastFix Blade Changes: Quick, tool-free blade changes for efficiency and safety.
• Guide Rail System: Compatible with Festool’s extensive system of guide rails, clamps, and accessories.

These features contribute to the overall user experience and the professional results you can achieve. Now, let’s get into the main event.

Festool Track Saw 55 vs 60: The Core Differences

While both saws are excellent, their differences cater to varying project demands and user preferences. Understanding these distinctions is key to making the right choice for your workshop.

Power and Performance

This is often the first point of comparison for many woodworkers.

• Festool TS 55: The TS 55, specifically the current TS 55 F model, typically features a 1200-watt motor. It’s incredibly capable for its size, handling most common sheet goods like plywood, MDF, and particle board with ease. It’s a reliable workhorse for general cutting tasks.
• Festool TS 60 K: The TS 60 K steps up the game with a more powerful 1500-watt motor. This extra power translates to smoother cuts, even through denser or thicker materials like hardwoods or stacked panels. It maintains speed under load more effectively, which is a significant benefit of festool track saw 55 vs 60 when tackling challenging cuts.

Cutting Depth

The maximum cutting depth is a crucial factor, especially if you work with thicker stock.

• TS 55: Offers a maximum cutting depth of approximately 55 mm (2-1/8 inches) at 90 degrees, and 43 mm (1-11/16 inches) at 45 degrees. This is sufficient for most standard lumber and sheet goods.
• TS 60 K: Provides a greater maximum cutting depth of around 60 mm (2-3/8 inches) at 90 degrees, and 45 mm (1-3/4 inches) at 45 degrees. The “K” in TS 60 K signifies its unique KickbackStop feature, a safety mechanism that stops the blade in milliseconds if it binds, offering enhanced protection. This added depth means you can cut through thicker solid wood or even two layers of ¾-inch plywood in a single pass.

Bevel Range and Undercuts

For joinery and specialized cuts, the bevel capability matters.

• TS 55: Features a bevel range from -1 degree to 47 degrees. The -1 degree setting is particularly useful for creating slight undercuts that help glue joints close tighter.
• TS 60 K: Expands on this with a bevel range from -1 degree to 47 degrees, but with an added advantage: the ability to make undercuts from -1 to -9 degrees. This wider negative bevel range allows for more complex joinery and creative applications, giving you greater flexibility.

Weight and Ergonomics

Comfort and maneuverability are important for long work sessions.

• TS 55: Weighs around 4.5 kg (9.9 lbs). Its compact size and lighter weight make it very agile and easy to handle, especially for overhead cuts or when working in tight spaces.
• TS 60 K: Slightly heavier at about 4.7 kg (10.4 lbs). While a small difference, the overall feel and balance can be perceived differently. Both saws are designed with excellent ergonomics, but the TS 55 might feel a bit nimbler for some users.

Safety Features

Festool always prioritizes safety, but the TS 60 K introduces a significant advancement.

• TS 55: Includes a riving knife that keeps the kerf open, preventing kickback.
• TS 60 K: Features the innovative KickbackStop. This electronic system detects kickback during plunging or cutting and stops the blade instantly. It’s a significant safety upgrade, especially for beginners or when cutting knotty wood. This is a key differentiator when considering how to festool track saw 55 vs 60 for maximum safety.

Choosing Your Champion: Who Needs Which Saw?

Now that we’ve laid out the technical specifications, let’s talk practical application. This is your festool track saw 55 vs 60 guide to making the right choice.

The Festool TS 55 F is Ideal For:

• Beginner Woodworkers and DIYers: If you’re just starting out or primarily tackle home improvement projects, the TS 55 offers superb performance and precision without the higher price tag of the TS 60. It’s an excellent entry point into the Festool system.
• Sheet Good Fabrication: For cutting plywood, MDF, and particle board for cabinetry, built-ins, or furniture, the TS 55 excels. Its 55mm depth is more than enough for most sheet materials.
• Portability and Lighter Duty Work: If you frequently move your tools around or work on job sites where lighter weight is an advantage, the TS 55 is a great choice.
• Budget-Conscious Buyers: While still a significant investment, the TS 55 is generally more affordable than the TS 60, offering incredible value for its capabilities.

The Festool TS 60 K is Ideal For:

• Professional Carpenters and Cabinet Makers: The extra power, depth, and advanced bevel capabilities make the TS 60 K a powerhouse for demanding daily use.
• Cutting Thicker Materials: If you regularly work with thicker solid lumber (e.g., 2-inch hardwoods), stacked sheet goods, or specialty materials, the 60mm depth and more powerful motor will be a significant advantage.
• Complex Joinery and Undercuts: The expanded negative bevel range is a huge plus for those who build custom furniture or require precise joinery that benefits from undercuts.
• Enhanced Safety: The KickbackStop feature is a major selling point for anyone prioritizing maximum safety in their workshop, especially when dealing with unpredictable materials or training new users.
• Future-Proofing Your Workshop: If you anticipate growing into more complex projects or want the absolute latest technology and capabilities, the TS 60 K is an investment in the future.

Think about your most common projects, the materials you typically cut, and your long-term woodworking aspirations. This will guide your decision.

Maximizing Your Festool Track Saw: Tips & Best Practices

Regardless of whether you choose the TS 55 or TS 60, getting the most out of your tool involves some essential techniques and habits. Here are some festool track saw 55 vs 60 tips applicable to both.

Proper Setup for Precision

1. Clean Your Track: Dust and debris on the guide rail can affect accuracy. Always wipe it clean before use.
2. Secure the Workpiece: Use Festool clamps (or other reliable clamps) to firmly secure both the guide rail and the workpiece. This prevents movement and ensures clean cuts.
3. Adjust Splinterguard: If it’s a new track or you’ve changed blades, make a shallow scoring cut on a scrap piece to trim the splinterguard precisely to your blade. This is crucial for tear-out free cuts.
4. Set Depth Correctly: Only cut slightly deeper than your material thickness (about 1/8 inch). Excessive depth increases strain on the motor and blade, and creates more dust.

Cutting Techniques for Optimal Results

• Smooth, Consistent Feed Rate: Don’t rush the cut. Let the saw do the work. A consistent, steady feed rate prevents burning and ensures a clean edge.
• Support Your Material: Always support the material being cut, especially the offcut. If the offcut drops prematurely, it can bind the blade and cause kickback. Use foam insulation boards, sawhorses, or a dedicated MFT table.
• Dust Extraction is Key: Always connect your Festool track saw to a dust extractor. This not only keeps your shop clean but also improves visibility and tool performance.
• Blade Selection: Use the right blade for the material. A finer tooth count (e.g., 48T or 52T) is best for plywood and laminates to prevent tear-out. A coarser blade (e.g., 28T) is good for faster cuts in solid wood.

Safety First, Always

No matter how experienced you are, safety should be your top priority. These are universal festool track saw 55 vs 60 best practices.

• Wear PPE: Always use eye protection, hearing protection, and a dust mask.
• Inspect Your Blade: Before each use, check the blade for damage, dullness, or missing teeth. A dull blade can lead to kickback and poor cut quality.
• Unplug Before Adjusting: Always unplug the saw before changing blades, making significant adjustments, or performing maintenance.
• Clear Your Path: Ensure your cutting path is clear of obstructions and your stance is stable.

Maintenance and Care Guide for Your Festool Track Saw

To ensure your Festool track saw provides years of reliable service, proper maintenance is crucial. This festool track saw 55 vs 60 care guide applies to both models.

Regular Cleaning

• Saw Body: Wipe down the saw body with a dry or slightly damp cloth after each use to remove dust and debris. Pay attention to the depth adjustment mechanism and bevel scales.
• Dust Port: Ensure the dust port is clear and free of blockages. Compressed air can help dislodge stubborn dust.
• Guide Rail: Keep your guide rails clean. Dust and sap can build up, affecting the saw’s smooth glide. A damp cloth is usually sufficient.

Blade Care

• Sharpen or Replace: A sharp blade is safer and performs better. Get your blades professionally sharpened when they become dull, or replace them.
• Clean Blades: Periodically clean your blades with a pitch and resin remover. Buildup can cause friction, heat, and poor cuts.

Motor and Electrical

• Brush Inspection (if applicable): Some older models might have user-replaceable carbon brushes. Check your manual. Newer Festool EC-TEC brushless motors require less maintenance in this regard.
• Cord Inspection: Regularly inspect the power cord for any cuts, fraying, or damage. Replace damaged cords immediately or have them repaired by a qualified technician.

Storage

Store your saw and guide rails in a clean, dry place, ideally in their Systainers. This protects them from dust, moisture, and accidental damage.

Sustainable Woodworking with Your Festool Track Saw

As woodworkers, we have a role in environmental stewardship. Using your Festool track saw can be part of an eco-friendly festool track saw 55 vs 60 approach.

• Minimize Waste: Precision cuts reduce material waste. Plan your cuts carefully to optimize material usage.
• Efficient Dust Collection: By capturing dust effectively, you’re not only creating a healthier breathing environment but also preventing fine wood particles from entering the general atmosphere. Consider composting sawdust from untreated wood.
• Durability and Longevity: Investing in high-quality, durable tools like Festool means fewer replacements over time, reducing manufacturing waste. Proper maintenance extends their lifespan even further.
• Repair, Don’t Replace: Festool offers excellent parts availability and repair services. Opt for repairing components rather than replacing the entire tool when possible.

Embracing these practices makes your woodworking not just better, but also more responsible.

Common Problems and Troubleshooting Your Festool Track Saw

Even with premium tools, occasional issues can arise. Knowing how to diagnose and address common problems with festool track saw 55 vs 60 can save you time and frustration.

Issue 1: Blade Burning or Slow Cutting

• Cause: Dull blade, incorrect blade for material, too slow feed rate, or motor struggling.
• Solution:
  • Check blade sharpness; replace or sharpen.
  • Ensure you’re using the correct blade type (e.g., more teeth for plywood).
  • Adjust feed rate to be consistent but not too slow.
  • For TS 55, ensure you’re not pushing it beyond its power limits for very thick or dense materials.

Issue 2: Tear-out or Splintering

• Cause: Dull blade, splinterguard not properly trimmed, incorrect blade, or fast feed rate.
• Solution:
  • Trim the splinterguard on the guide rail by making a shallow pass on a scrap piece.
  • Use a sharp, high-tooth-count blade for veneered plywood or laminates.
  • Maintain a consistent, moderate feed rate.
  • Ensure the material is well-supported.

Issue 3: Saw Binding or Kickback

• Cause: Material pinching the blade, dull blade, improper workpiece support, or pushing the saw off the track.
• Solution:
  • Always support the offcut to prevent it from dropping and pinching the blade.
  • Ensure the guide rail is firmly clamped and doesn’t shift.
  • Use a sharp blade.
  • For TS 60 K, trust the KickbackStop, but don’t rely on it as a substitute for good technique.
  • Ensure the riving knife is properly aligned and functioning.

Issue 4: Inaccurate Cuts (Not Perfectly Straight)

• Cause: Guide rail not straight, guide rail shifting, saw not properly seated on the track, or track shoes needing adjustment.
• Solution:
  • Check your guide rail for any bends or damage.
  • Ensure guide rail and workpiece are securely clamped.
  • Adjust the play on the saw’s track shoes (usually with small set screws) so it glides smoothly with minimal side-to-side wobble.
  • Verify your material is flat and not bowed.

If you encounter persistent issues, always refer to your saw’s user manual or contact Festool customer support. Sometimes, a professional service is the best solution.

Frequently Asked Questions About Festool Track Saws

Is the Festool TS 55 still a good buy?

Absolutely! The Festool TS 55 (especially the F model) remains a fantastic, highly capable track saw. Its precision, dust extraction, and compatibility with the Festool system make it an excellent choice for most woodworkers, particularly for cutting sheet goods and general carpentry. It offers exceptional value.

Can I use the same guide rails for both the TS 55 and TS 60?

Yes, all Festool track saws, including the TS 55 and TS 60, use the same FSK and FS series guide rails. This means your investment in guide rails is versatile and compatible across different Festool track saw models.

What is the “K” in Festool TS 60 K, and why is it important?

The “K” in TS 60 K stands for KickbackStop. This innovative safety feature automatically stops the saw blade in milliseconds if it detects kickback during a plunge cut or when binding in the material. It’s a significant safety enhancement, especially useful when working with challenging materials or for added peace of mind.

Do I need a dust extractor with my Festool track saw?

While you can operate the saw without one, a dust extractor is highly recommended. Festool track saws are designed for optimal dust collection when paired with a Festool extractor. This significantly reduces airborne dust, keeps your workspace cleaner, and improves visibility for safer, more accurate cuts.

Is the extra cutting depth of the TS 60 K really worth it?

It depends on your typical projects. If you frequently cut thicker solid wood (e.g., 2-inch hardwoods), stacked plywood, or need to make deeper plunge cuts, the extra 5mm of depth and increased power of the TS 60 K are definitely worth the investment. For general sheet goods and thinner materials, the TS 55’s depth is usually sufficient.

Final Thoughts: Your Next Precision Partner

Choosing between the Festool track saw 55 vs 60 isn’t about one being “better” than the other; it’s about finding the perfect fit for your specific needs, projects, and budget. Both saws embody Festool’s commitment to precision, quality, and user experience.

The TS 55 is a phenomenal all-rounder, a true workhorse that will elevate your cuts and bring professional results to your workshop without breaking the bank. It’s an ideal companion for most DIYers and hobbyists.

The TS 60 K, with its enhanced power, greater depth, expanded bevel capabilities, and groundbreaking KickbackStop, is built for those who demand the absolute peak of performance, tackle thicker materials regularly, or simply want the very best and safest technology available.

Whichever model you choose, remember to prioritize safety, practice proper techniques, and maintain your tool diligently. With a Festool track saw in your arsenal, you’re not just buying a tool; you’re investing in unparalleled precision and efficiency for all your woodworking endeavors.

Now go forth, measure twice, cut once, and create something incredible!

• Author
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Jim Boslice

Jim Boslice is a power tool enthusiast who tests, reviews, and shares practical guides to help DIYers and professionals choose the right tools for every project.

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