Festool Track Saw 55 Vs 60 – Choosing Your Perfect Precision Cutter

Every woodworker, DIY builder, and furniture maker knows the challenge: achieving perfectly straight, splinter-free cuts on large sheet goods or long boards. It’s a task that can make or break a project, and it often feels like you need a full-sized panel saw to get it right. But what if you could get that same precision in a portable, workshop-friendly package?

That’s where Festool track saws come in. These tools have revolutionized how many of us approach cutting, offering unparalleled accuracy and dust collection. However, a common question often arises when you’re ready to invest: which one is right for me? Specifically, the debate of festool track saw 55 vs 60 is a hot topic.

You’re not alone in wondering if the newer TS 60 K is truly worth the upgrade from the venerable TS 55 EBQ-F, or if the classic model still holds its own. This comprehensive guide promises to cut through the confusion, comparing these two titans of precision so you can make an informed decision. We’ll dive into their features, performance, and ideal applications, helping you choose the best track saw for your unique needs and projects.

Festool Track Saw 55 vs 60: The Core Differences

Let’s get right to the heart of the matter. While both the Festool TS 55 EBQ-F and the TS 60 K are exceptional tools designed for precision cutting with a guide rail, they have distinct differences under the hood and in their capabilities. Understanding these differences is key to making the right choice for your workshop.

Motor Power and Technology

The motor is the muscle of any saw, and here we see a significant evolution. The TS 55 EBQ-F features a robust 1200W brushed motor, which has proven itself reliable and powerful for decades. It’s a workhorse that handles most tasks with ease.

The newer TS 60 K, on the other hand, boasts a more advanced 1500W brushless motor. Brushless motors offer several benefits:

• Increased Efficiency: They convert more energy into power, meaning less heat and more cutting force.
• Longer Lifespan: Without brushes to wear out, these motors typically last longer and require less maintenance.
• More Consistent Power: They maintain speed better under load, providing a smoother cutting experience.

Cutting Depth and Capacity

One of the most practical differences for many woodworkers is the cutting depth. The TS 55 offers a maximum cutting depth of 2-1/8 inches (55 mm) at 90 degrees and 1-11/16 inches (43 mm) at 45 degrees. This is ample for most standard sheet goods like 3/4-inch plywood, MDF, or solid wood up to 2x material.

The TS 60 K significantly extends this capacity, allowing a maximum cutting depth of 2-3/8 inches (60 mm) at 90 degrees and 1-11/16 inches (43 mm) at 45 degrees. The extra 1/4 inch at 90 degrees might not sound like much, but it’s crucial for cutting thicker materials like:

• Thick countertops
• Engineered lumber
• Stacked sheets of plywood
• Thicker slab projects

KickbackStop Feature (TS 60 K Exclusive)

Safety is always paramount in the workshop. The TS 60 K introduces Festool’s innovative KickbackStop feature. This is a game-changer for safety and peace of mind.

How it works:

• A sensor detects kickback during plunge cuts or when the blade binds.
• The blade stops almost instantly, protecting both the workpiece and the operator.

This feature alone can be a compelling reason for many to choose the TS 60 K, especially for beginners or those working with expensive materials where mistakes are costly.

Blade Size and RPM

The TS 55 uses a 160mm (6-1/4 inch) blade, while the TS 60 K uses a slightly larger 168mm (6-5/8 inch) blade. The larger blade on the TS 60 K contributes to its deeper cutting capacity.

Both saws offer variable speed control, but the TS 60 K’s brushless motor allows for a slightly higher maximum RPM, contributing to its smoother cuts and ability to power through tougher materials.

Deep Dive: Festool TS 55 EBQ-F – The Classic Workhorse

The Festool TS 55 EBQ-F has been the benchmark for portable precision cutting for years, earning its reputation as a reliable and indispensable tool in countless workshops. For many, it’s the gateway to the world of Festool’s system approach.

Benefits of the TS 55

Even with the TS 60 K on the market, the TS 55 remains an excellent choice, offering several compelling advantages:

• Proven Reliability: This saw has a long track record of consistent performance and durability.
• Excellent Value: It often comes at a lower price point than the TS 60 K, making it more accessible for budget-conscious buyers.
• Precision Cutting: The TS 55 delivers splinter-free, dead-straight cuts, especially when paired with Festool guide rails.
• Portability: It’s a compact and relatively lightweight saw, easy to transport to job sites or move around a small shop.
• System Compatibility: It integrates seamlessly with Festool guide rails, clamps, and dust extractors, creating a highly efficient cutting system.

Ideal Use Cases for the TS 55

The TS 55 shines in a variety of common woodworking and DIY scenarios:

• Cutting Sheet Goods: Perfect for breaking down full sheets of plywood, MDF, or melamine for cabinets, bookshelves, or furniture.
• Door Trimming: Excellent for precise trimming of solid or hollow core doors without splintering.
• Flooring Installation: Great for cutting laminate, engineered, or hardwood flooring planks.
• General Lumber Cuts: Handles 1x and 2x material with ease for framing, shelving, or small projects.

If your projects primarily involve these types of materials and thicknesses, the TS 55 will serve you exceptionally well.

Stepping Up: Festool TS 60 K – Power and Precision Evolved

The Festool TS 60 K represents the next generation of track saw technology, building upon the strengths of the TS 55 while introducing significant advancements. It’s designed for those who demand more power, deeper cuts, and enhanced safety features.

Benefits of the TS 60 K

Opting for the TS 60 K brings a suite of benefits that can elevate your woodworking:

• Increased Power and Efficiency: The brushless motor provides more consistent torque and less heat buildup, especially during demanding cuts.
• Deeper Cutting Capacity: That extra 1/4 inch of depth makes a big difference for thicker materials, expanding your project possibilities.
• Enhanced Safety: The KickbackStop feature is a significant safety upgrade, reducing the risk of injury and material damage.
• Smoother Operation: Many users report that the TS 60 K feels smoother and more refined in operation due to the brushless motor.
• Improved Dust Collection: While both are excellent, the TS 60 K often sees slight improvements in dust management due to its design.

Who Should Consider the TS 60 K?

The TS 60 K is particularly well-suited for:

• Professional Carpenters: Those who rely on their tools daily for a wide range of materials and need maximum efficiency and safety.
• Furniture Makers: Especially those working with thicker hardwoods, complex joinery, or large panel glue-ups.
• Custom Cabinet Builders: For breaking down specialized sheet goods or thicker solid wood components.
• Advanced DIYers: Hobbyists tackling ambitious projects with premium materials who prioritize the latest technology and safety.
• Anyone Cutting Thicker Materials: If you frequently work with material over 2 inches, this is your saw.

Which Saw for Your Project? Festool Track Saw 55 vs 60 Tips

Deciding between these two excellent saws ultimately comes down to your specific needs, the types of projects you tackle, and your budget. Here’s a practical guide to help you choose:

Consider Your Typical Materials

Think about what you cut most often.

• If you primarily work with 3/4-inch plywood, MDF, and standard dimensional lumber (1x or 2x), the TS 55 is more than capable.
• If you frequently cut thicker solid wood, laminated panels, countertops, or stacked sheets, the TS 60 K‘s deeper cut and extra power will be a significant advantage.

Evaluate Your Budget

Festool tools are an investment. The TS 55 is generally more affordable than the TS 60 K.

• If budget is a primary concern, the TS 55 offers incredible value for its performance.
• If you can stretch your budget, the added features and capabilities of the TS 60 K might justify the higher cost, especially the safety aspect.

Prioritize Safety Features

The KickbackStop feature on the TS 60 K is a significant safety enhancement.

• If you are a beginner woodworker, or if safety is your absolute top priority, the TS 60 K offers an extra layer of protection.
• Experienced users who are always meticulous with their technique might find the TS 55’s safety adequate, but the TS 60 K still offers peace of mind.

Future-Proofing Your Workshop

Consider your long-term woodworking goals.

• If you anticipate taking on more complex or larger-scale projects in the future, investing in the TS 60 K now might prevent you from wishing for an upgrade later.
• For hobbyists who have a good idea of their project scope, the TS 55 might be all they ever need.

Maximizing Your Investment: Best Practices and Care Guide

Regardless of whether you choose the TS 55 or TS 60 K, proper use and maintenance are crucial for getting the best performance and longevity from your Festool track saw. These are professional-level tools, and treating them as such will ensure they serve you for years.

Essential Best Practices for Track Saw Use

1. Use the Right Blade: Always match the blade to the material you’re cutting. A fine-tooth blade for plywood and laminates prevents splintering, while a more aggressive blade is better for solid wood.
2. Secure Your Workpiece: Never cut without firmly clamping your material and the guide rail. Festool’s F-clamps or quick clamps are designed to work perfectly with their rails. This prevents movement and ensures straight, safe cuts.
3. Full Dust Extraction: Always connect your track saw to a quality dust extractor. Festool’s dust extractors are specifically designed to capture nearly all dust, keeping your workspace clean and protecting your lungs. This also improves cut visibility and quality.
4. Maintain Sharp Blades: A dull blade forces the saw to work harder, leads to rougher cuts, and increases the risk of kickback. Replace or sharpen blades regularly.
5. Proper Plunge Technique: For plunge cuts, ensure the saw is stable on the rail, plunge slowly, and let the saw reach full speed before engaging the material.
6. Check Depth Settings: Always double-check your cutting depth before making a cut to avoid cutting into your workbench or the floor.

Festool Track Saw 55 vs 60 Care Guide

Regular maintenance ensures optimal performance and extends the life of your saw. Both models benefit from similar care routines.

• Clean After Each Use: Use a brush and compressed air to remove sawdust from the motor vents, blade area, and plunge mechanism. A clean saw runs cooler and more efficiently.
• Inspect the Blade: Check for dullness, missing teeth, or buildup. Clean pitch and resin off the blade with a dedicated blade cleaner.
• Check Guide Rail: Ensure your guide rails are clean and free of debris. Any imperfection can affect cut accuracy.
• Lubricate Moving Parts: Occasionally, a small amount of dry lubricant can be applied to the plunge mechanism to keep it smooth. Consult your manual for specific points.
• Store Properly: Keep your saw in its Systainer or a dedicated case to protect it from dust, moisture, and accidental damage.
• Carbon Brushes (TS 55 Only): The TS 55 has carbon brushes that will eventually wear out. Pay attention to signs of reduced power or excessive sparking. Replacing them is a straightforward task, but it’s something the brushless TS 60 K doesn’t require.

Considering Sustainability and Common Problems

As responsible woodworkers and builders, thinking about the longevity of our tools and their environmental impact is becoming increasingly important. Let’s touch on how these saws relate to sustainable practices and what common issues users might encounter.

Sustainable Festool Track Saw 55 vs 60 Practices

Investing in high-quality tools like Festool track saws is inherently a more sustainable practice than buying cheaper, less durable alternatives. Here’s why:

• Longevity: Festool tools are built to last, reducing the frequency of replacement and thus reducing waste.
• Repairability: Festool offers extensive spare parts and repair services, encouraging repair over replacement. This contributes to an eco-friendly festool track saw 55 vs 60 approach by extending the product lifecycle.
• Efficient Dust Collection: Superior dust collection not only protects your health but also allows for cleaner workshops, reducing airborne particulate matter.
• Precision Reduces Waste: Accurate cuts mean fewer mistakes and less material waste, which is a significant aspect of sustainable woodworking.

By taking good care of your saw, performing regular maintenance, and opting for repairs when needed, you actively participate in a more sustainable approach to tool ownership.

Common Problems with Festool Track Saw 55 vs 60 (and Solutions)

Even the best tools can encounter minor issues. Here are a few common problems users might experience with either saw, along with practical solutions:

• Problem: Splintering on Cuts

  Solution: Ensure your splinter guard on the saw base is intact and correctly set. Check that your blade is sharp and appropriate for the material (e.g., a fine-tooth blade for plywood). Make sure your guide rail’s splinter guard edge is also in good condition.

• Problem: Saw Not Tracking Straight on Rail

  Solution: The Festool track saws have adjustable guide jaws on the base plate. Use the two adjustment screws (often hex keys) to tighten or loosen the fit against the guide rail until there’s no side-to-side play, but the saw still slides smoothly.

• Problem: Dust Collection Inefficient

  Solution: Ensure your dust extractor hose is properly connected and free of blockages. Check the dust port on the saw for any buildup. Verify that your dust bag (if used) or extractor filter isn’t full.
• Problem: Motor bogging down (TS 55)

  Solution: For the TS 55, this can sometimes indicate worn carbon brushes. If you notice reduced power, excessive sparking, or an electrical burning smell, it might be time to inspect and replace the brushes. Also, ensure your blade is sharp.

• Problem: Kickback (less common with TS 60 K due to feature)

  Solution: Always use a sharp blade, ensure the material is fully supported, and clamp the guide rail securely. Avoid binding the blade by forcing the cut or making awkward movements. For the TS 55, always use a riving knife (splitter) if present and ensure it’s properly aligned.

Most issues can be resolved with simple adjustments or maintenance. Always refer to your saw’s user manual for detailed troubleshooting and safety information.

Frequently Asked Questions About Festool Track Saws

Are Festool track saws worth the investment for a hobbyist?

Absolutely. While the upfront cost is higher, the precision, dust collection, safety features, and longevity of Festool track saws often save hobbyists time, reduce material waste, and lead to higher quality project outcomes, making them a worthwhile investment over time.

Can I use the TS 55 or TS 60 K with non-Festool guide rails?

While some third-party guide rails might physically fit, Festool track saws are designed to work optimally with Festool guide rails for maximum accuracy and splinter-free cuts. Using non-Festool rails may compromise performance and void warranties.

What’s the best way to maintain the guide rail for my Festool track saw?

Keep your guide rail clean by wiping it down regularly with a damp cloth to remove sawdust and debris. Avoid dropping or bending it, as even slight imperfections can affect cut accuracy. Store it in a dedicated bag or on a wall rack to protect it.

Is the KickbackStop feature on the TS 60 K always active?

Yes, the KickbackStop feature on the TS 60 K is always active when the saw is powered on. It provides continuous protection during plunge cuts and in situations where kickback might occur. It’s a key safety benefit of the TS 60 K.

What accessories are essential for a Festool track saw?

Beyond the saw itself, essential accessories include at least one guide rail (1400mm is a common starting point), a set of guide rail clamps, and a quality dust extractor with a compatible hose. Additional blades for different materials are also highly recommended.

Choosing between the Festool TS 55 EBQ-F and the TS 60 K is a decision that impacts your daily workflow and the quality of your projects. Both are exceptional tools, embodying Festool’s commitment to precision and efficiency.

The TS 55 remains a classic for a reason: it’s a powerful, reliable, and incredibly accurate saw perfect for most common woodworking tasks and an excellent entry point into the Festool system. It offers incredible value and has a proven track record.

The TS 60 K, with its brushless motor, deeper cutting capacity, and revolutionary KickbackStop safety feature, is the next evolution. It’s designed for those who need that extra power for thicker materials, demand the latest technology, and prioritize enhanced safety in their workshop.

Ultimately, the best choice depends on your specific needs, the types of materials you typically cut, your budget, and how much you value the advanced features and safety of the newer model. No matter which you choose, you’re investing in a tool that will elevate your craftsmanship and bring a new level of precision to your projects.

Stay safe and keep creating amazing things!

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Jim Boslice

Jim Boslice is a power tool enthusiast who tests, reviews, and shares practical guides to help DIYers and professionals choose the right tools for every project.

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