Festool Ts 55 Req Track Saw – Your Ultimate Guide To Precision Cuts

The Festool TS 55 REQ track saw is a high-precision, portable cutting system designed for making perfectly straight, splinter-free cuts in sheet goods and solid wood, far surpassing the accuracy of a standard circular saw.

It’s an essential tool for woodworkers and DIY builders seeking professional-grade results, offering superior dust collection and unparalleled control for demanding projects.

Every woodworker, DIY builder, and furniture maker knows the frustration of a crooked cut. You measure twice, cut once, and still end up with a wavy edge or unsightly tear-out, especially on expensive plywood or delicate veneers.

It’s a common problem that can waste material, time, and ultimately, your enthusiasm for a project.

But what if there was a way to achieve perfectly straight, splinter-free cuts every single time, with minimal effort and maximum precision? Imagine the confidence of knowing your cuts will be spot on, allowing your joinery to fit together flawlessly and your projects to look professionally crafted.

In this comprehensive guide, we’ll dive deep into the festool ts 55 req track saw, a tool that many consider the gold standard for portable precision cutting. We’ll cover everything from initial setup and essential tips to advanced techniques, common problem-solving, and crucial care practices.

By the end, you’ll have all the knowledge to master this incredible tool and elevate your woodworking to a new level of accuracy and craftsmanship.

Why the Festool TS 55 REQ Track Saw is a Game Changer for Your Workshop

For years, the circular saw was the go-to portable tool for breaking down sheet goods. While versatile, achieving truly straight and accurate cuts, especially on long panels, was always a challenge.

The festool ts 55 req track saw changed the game. It combines the portability of a circular saw with the precision of a table saw, offering a unique blend of benefits that significantly enhance a woodworker’s capabilities.

Unmatched Precision and Accuracy

The core advantage of the Festool TS 55 REQ lies in its integrated guide rail system. This isn’t just a fence; it’s a precision-engineered track that the saw locks into, ensuring a perfectly straight line every time.

The splinterguard on the track and the saw’s unique scoring action virtually eliminate tear-out, even on delicate laminates or plywood.

Exceptional Dust Extraction

One of the most impressive benefits of festool ts 55 req track saw ownership is its superior dust collection. When connected to a Festool dust extractor, the saw captures an astonishing amount of sawdust.

This not only keeps your workshop cleaner but also improves visibility during cuts and contributes to a healthier work environment. It’s a significant upgrade over the often messy experience with standard circular saws.

Portability and Versatility

Unlike a stationary table saw, the TS 55 REQ is highly portable. You bring the saw to the material, which is incredibly convenient for large sheet goods that are difficult to maneuver onto a table saw.

It excels at breaking down full sheets of plywood, MDF, or particleboard, making long rip cuts, precise cross-cuts, and even angled cuts with ease.

Getting Started: Your Festool TS 55 REQ Track Saw Guide to Setup and First Cuts

Before you make your first perfect cut, proper setup is crucial. Taking the time to understand your tool and its components will ensure safety and optimal performance. This section is your essential festool ts 55 req track saw guide to getting started right.

Unboxing and Initial Inspection

When you first unbox your TS 55 REQ, take a moment to familiarize yourself with all its parts. Check for any shipping damage and ensure all components are present according to the manual.

The saw itself, the power cord, and any included accessories like the anti-splinter strip for the guide rail should be inspected.

Attaching the Blade

Unplug the saw: Always ensure the saw is unplugged before performing any maintenance or blade changes.
Locate the spindle lock: Press the spindle lock button, usually found near the blade, to prevent the blade from rotating.
Use the provided wrench: Loosen the arbor nut by turning it in the direction indicated on the blade (often clockwise for Festool).
Remove the old blade (if applicable): Carefully lift the blade off the arbor.
Install the new blade: Ensure the teeth are facing the correct direction for cutting (typically towards the front of the saw).
Tighten the arbor nut: Hand-tighten, then use the wrench to secure it firmly, but don’t overtighten.

Connecting to Dust Extraction

The TS 55 REQ features an efficient dust port. For best results, connect it to a compatible Festool dust extractor using a standard 27mm or 36mm hose.

The extractor will significantly reduce airborne dust and keep your cut line clear. This is a key part of how to festool ts 55 req track saw safely and cleanly.

Calibrating Your Saw and Track

Out of the box, your saw and track are typically well-calibrated, but it’s good practice to double-check. The anti-splinter strip on the guide rail needs to be trimmed to match your blade’s kerf.

Position the guide rail: Place the guide rail on a sacrificial piece of material (e.g., scrap plywood).
Set the saw to shallow depth: Adjust the depth of cut so the blade barely scores the surface.
Make a scoring pass: With the saw firmly on the track, make a slow, controlled pass. This trims the splinterguard.
Adjust for squareness: If you’re concerned about perfect 90-degree cuts, use a reliable square to check the blade’s angle against the base plate and adjust if necessary.

Essential Safety Practices

Safety is paramount in any woodworking project. When using the festool ts 55 req track saw, always follow these guidelines:

Wear personal protective equipment (PPE): This includes safety glasses, hearing protection, and a dust mask.
Secure your workpiece: Always clamp your material firmly to prevent movement during the cut. Festool offers specialized F-clamps that integrate with their guide rails.
Keep hands clear: Never place your hands directly in the blade’s path or near the cutting line.
Maintain a clear work area: Ensure there are no obstructions that could interfere with the saw or your movement.
Use sharp blades: A dull blade can cause kickback and tear-out.
Read the manual: Familiarize yourself with all safety warnings and operating instructions specific to your tool.

Mastering the Festool TS 55 REQ: Advanced Tips for Flawless Results

Once you’ve got the basics down, these festool ts 55 req track saw tips will help you achieve truly flawless results and tackle more complex tasks with confidence.

Perfect Plunge Cuts

The TS 55 REQ excels at plunge cuts, allowing you to start a cut in the middle of a panel. This is ideal for cutting out sink openings or creating recesses.

Mark your cut lines: Clearly mark the perimeter of your desired opening.
Position the guide rail: Align the guide rail precisely with your cut line.
Set depth and pre-score: Set the depth slightly deeper than your material. For tear-out sensitive materials, make a very shallow scoring pass first (about 1/16″ deep) along the entire cut line.
Execute the plunge: Place the saw on the track with the blade retracted. Engage the motor, then slowly plunge the blade into the material along the cut line. Maintain a steady, controlled feed rate.

Bevel Cuts Made Easy

The TS 55 REQ offers precise bevel adjustments from -1 to 47 degrees. This makes cutting accurate angles simple.

Set the angle: Use the angle adjustment knob and scale on the saw to dial in your desired bevel.
Account for kerf: Remember that the blade’s kerf will shift slightly when making bevel cuts. Always test on a scrap piece first.
Secure the workpiece: Clamping is even more critical for bevel cuts as the saw’s forces can be different.

Working with Different Materials

The versatility of the festool ts 55 req track saw extends to a wide range of materials:

Plywood & MDF: Use a general-purpose blade, and ensure your anti-splinter strip is fresh.
Hardwoods: A blade with more teeth (e.g., 48T or 52T) will provide a cleaner cut. Adjust feed rate accordingly.
Laminates & Melamine: Definitely use the scoring pass technique and a fine-tooth blade to prevent chipping.
Plastics & Composites: Specialized blades are available for these materials. Always research the best blade and feed rate.

Maximizing Dust Collection

To ensure you’re getting the best dust collection:

Use a good quality dust extractor: Festool’s CT series extractors are designed to work seamlessly with their tools.
Keep filters clean: Regularly clean or replace your extractor’s filters for optimal suction.
Check hose connections: Ensure all hose connections are tight to prevent leaks.

Cutting Small Pieces Safely

While the track saw is great for large sheets, it can also be used for smaller pieces, but with extra caution.

Use an auxiliary fence: For very narrow rips, clamp an auxiliary fence to your guide rail to provide better support.
Sacrificial base: Always cut on a sacrificial piece of material to protect your workbench and provide full support to the workpiece.
Short tracks: Consider investing in shorter guide rails (e.g., 32″ or 55″) for smaller pieces or cross-cutting.

Common Problems with Festool TS 55 REQ Track Saw and How to Solve Them

Even with a premium tool like the festool ts 55 req track saw, you might encounter occasional issues. Knowing how to troubleshoot these common problems will save you time and frustration.

Blade Chatter and Tear-out

If your cuts aren’t as clean as they should be, or you notice excessive vibration, here’s what to check:

Dull blade: This is the most common culprit. Replace or sharpen your blade.
Wrong blade for material: Ensure you’re using a blade appropriate for the material you’re cutting.
Anti-splinter strip: If the strip is worn or damaged, it won’t provide adequate support. Replace it.
Feed rate: Too fast a feed rate can cause tear-out; too slow can burn the wood. Find the sweet spot for your material.

Track Slippage

A shifting track can ruin a perfect cut. Here’s how to prevent it:

Clamps: Always use guide rail clamps, especially on slippery surfaces or when making angled cuts.
Non-slip strips: Ensure the rubber non-slip strips on the underside of your guide rail are clean and intact.
Workpiece support: Make sure your workpiece is stable and fully supported underneath.

Depth Setting Issues

If your depth of cut isn’t consistent, check these points:

Depth stop: Ensure the depth stop mechanism is clean and moving freely.
Blade wear: A significantly worn blade can affect perceived depth.
Material thickness: Always measure your material thickness accurately and set the depth just through the material, plus a tiny bit for the sacrificial board.

Dust Port Clogging

Reduced dust collection usually points to a clog:

Hose blockage: Check your dust extractor hose for blockages, especially if cutting wet or resinous wood.
Saw’s dust port: Clear any sawdust buildup from the saw’s dust port.
Extractor filter: A clogged filter on your dust extractor will severely reduce suction. Clean or replace it.

Sustainable Practices and Festool TS 55 REQ Track Saw Care Guide

Investing in a high-quality tool like the festool ts 55 req track saw means it’s built to last. Proper care and maintenance not only extend its lifespan but also contribute to more sustainable woodworking practices.

Blade Maintenance and Sharpening

A sharp blade is a safe and efficient blade. Dull blades lead to burning, tear-out, and increased strain on your saw.

Clean regularly: Use a blade cleaner to remove pitch and resin buildup from the blade and its teeth.
Sharpening services: When the blade eventually dulls, consider having it professionally sharpened rather than immediately replacing it. This is both an eco-friendly and cost-effective approach.
Proper storage: Store blades in their original packaging or a dedicated blade case to protect the teeth when not in use.

Track Cleaning and Storage

Your guide rails are just as important as the saw itself.

Clean the track: Wipe down your guide rails regularly with a damp cloth to remove sawdust and debris. Pay attention to the grooves where the saw runs.
Inspect anti-splinter strip: Check the anti-splinter strip for damage or excessive wear. Replace it when it no longer provides a clean edge.
Store properly: Store guide rails flat or hanging vertically to prevent warping. Keep them away from direct sunlight or extreme temperature changes.

Motor and Brush Care

The motor is the heart of your saw. While Festool motors are robust, a little care goes a long way.

Keep air vents clear: Ensure the motor’s cooling vents are free of dust buildup. Use compressed air to blow them out occasionally.
Brush inspection (if applicable): Some older models or specific motors may have user-replaceable carbon brushes. Consult your manual for inspection and replacement intervals.

Eco-Conscious Material Selection

While not directly about the saw, incorporating sustainable festool ts 55 req track saw practices also means being mindful of the materials you cut.

Source responsibly: Choose lumber and sheet goods from sustainably managed forests (e.g., FSC certified).
Minimize waste: Plan your cuts carefully to reduce offcuts. The precision of the TS 55 REQ helps immensely here.
Recycle: Dispose of wood scraps and sawdust responsibly, considering composting or recycling options where available.

Essential Accessories for Your Festool TS 55 REQ Track Saw

To truly unlock the full potential of your festool ts 55 req track saw, a few key accessories are indispensable. These items enhance functionality, safety, and precision, making your woodworking projects even more enjoyable and efficient.

Guide Rails and Connectors

While your saw likely came with one guide rail, having a variety of lengths is incredibly useful.

Different lengths: A shorter rail (e.g., 32 inches) is great for cross-cutting smaller pieces, while longer rails (e.g., 106 inches) are perfect for full sheet breakdown.
Connectors: Guide rail connectors allow you to join two rails together for extra-long cuts, ensuring seamless continuity.

Clamps and Anti-Splinter Strips

These are critical for both safety and cut quality.

Guide rail clamps: Festool’s F-clamps are designed to slide into the grooves on the underside of the guide rail, securing it firmly to your workpiece. Never skip clamping, especially on slippery materials.
Replacement anti-splinter strips: These sacrificial strips ensure a clean, tear-out-free edge. They wear out over time and should be replaced when damaged or no longer providing adequate protection.

Different Blade Types

The right blade makes all the difference for various materials.

General purpose: A 48-tooth blade is a great all-rounder for most plywood and solid wood.
Fine finish: A 52-tooth or 56-tooth blade is ideal for delicate materials like veneers, laminates, and melamine.
Ripping blade: For very thick solid wood, a lower tooth count (e.g., 28T) can be more efficient.

Dust Extractors

While not strictly an accessory for the saw itself, a good dust extractor is a non-negotiable partner for your TS 55 REQ.

Festool CT series: These extractors offer excellent suction, automatic tool activation, and efficient filtration, designed to integrate perfectly with Festool tools.
Hoses: Ensure you have the correct diameter hose (typically 27mm or 36mm) for optimal dust capture.

Frequently Asked Questions About Festool TS 55 REQ Track Saw

Is the Festool TS 55 REQ worth the investment?

For many woodworkers, DIY enthusiasts, and professionals seeking unparalleled precision, dust collection, and versatility in a portable cutting system, the festool ts 55 req track saw is absolutely worth the investment. Its ability to deliver consistently straight, splinter-free cuts saves time, reduces material waste, and elevates project quality significantly.

Can I use other brands’ tracks with the Festool TS 55 REQ?

While some third-party guide rails might physically fit the TS 55 REQ, it’s generally recommended to use Festool brand guide rails for optimal performance, precision, and safety. Festool’s saws and tracks are engineered to work together seamlessly, ensuring the anti-splinter strip, clamping mechanisms, and overall stability are perfectly matched.

How do I prevent tear-out when cutting plywood?

To prevent tear-out with your festool ts 55 req track saw, ensure your anti-splinter strip is fresh and properly trimmed to your blade. Make a shallow scoring pass (about 1/16″ deep) along the cut line before making the full-depth cut. Use a sharp, fine-tooth blade (e.g., 48T or 52T) and maintain a consistent, controlled feed rate.

What’s the best blade for cutting hardwoods with the TS 55 REQ?

For hardwoods, a blade with a higher tooth count, typically 48T or 52T, is recommended for the festool ts 55 req track saw. These blades provide a cleaner cut and reduce the chance of burning. Ensure the blade is sharp and clean of pitch buildup for optimal performance.

How often should I clean my track saw?

Regular cleaning is key for tool longevity and performance. After each use, wipe down your festool ts 55 req track saw and guide rails to remove sawdust. Periodically, perform a more thorough cleaning, checking air vents, blade, and guide rail strips. If you’re using it heavily, a deeper clean once a month or every few projects is advisable.

The festool ts 55 req track saw is more than just a tool; it’s an investment in precision, efficiency, and the quality of your craft. By understanding its capabilities, mastering its operation, and committing to proper care, you unlock a new level of confidence in your woodworking projects.

From breaking down large sheets to executing intricate joinery, this track saw empowers you to achieve results that were once only possible with large, stationary equipment. Remember, practice makes perfect, and safety always comes first.

Embrace the journey of learning and discovery with your Festool TS 55 REQ. The crisp, clean edges and perfectly fitting joints you’ll create will speak for themselves.

Stay safe and keep creating amazing things!

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Jim Boslice

Jim Boslice is a power tool enthusiast who tests, reviews, and shares practical guides to help DIYers and professionals choose the right tools for every project.